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1978 Triumph 2500s
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The Project

1978 Triumph 2500s arrived into the workshop in January 2024. Main works include the installation of new sills, along with fabrication work to repair both front and back wheel arches.

19th January 2024:

Two new sills to be installed, along with fabrication work to repair both front and back wheel arches. Paintwork to follow.

8th February 2024:

Fabrication work continues to the sills and wheel arches.

> More updates to follow.
The last of the brand’s independently developed saloons, the Triumph 2000 and its variants make for stylish and unusual transport today.
 
By the mid-1950s, Standard-Triumph was struggling with a solid but rather dated product range. The introduction of the sharply styled Herald in 1959 did much to tempt younger buyers in at the lower end of the range, which left the rather staid Vanguard at the other end of the line-up.
 
Work to remedy the situation began in 1957, with the new car to be powered by the six-cylinder engine already found in the Vanguard Six and an intriguing mechanical layout: front-mounted engine, rear-mounted transaxle gearbox and front McPherson struts with independent rear end. On the separate chassis was to have been a modern body style complete with reverse-slope rear screen. Codenamed Zebu, this was destined never to leave the drawing board: the firm was tipped off that Ford would soon be launching the very similar-looking Consul Classic and 105E, while the faltering economy and the firm’s falling profitability saw development halted.
 
Various alternatives were considered including a lengthened and widened Herald chassis with similar bodywork but in 1961 Standard-Triumph International was saved from failure by Leyland. Funds were suddenly available again for the proposed new saloon and technical director Harry Webster effectively started again with a new project name, ‘Barb’. The straight-six powerplant was retained but the separate chassis was replaced by a modern monocoque bodyshell, with a sharp style courtesy of Giovanni Michelotti. The transaxle box became a standard longitudinal engine/gearbox installation and the suspension remained as front struts and independent rear by semi-trailing arms.
 
Launched in 1963 with sales beginning in 1964, the Triumph 2000 was a success and was well received by the press. With competitive pricing, it had the potential to transform Standard-Triumph’s fortunes and the range was broadened in 1965 with the addition of the estate model, handbuilt by Carbodies in Coventry. This of course gave Triumph an edge over its rival Rover, since the P6 was never offered as a factory-produced estate. In 1968, Leyland merged with BMC to create British Leyland and suddenly the Rover was an in-house rival. Triumph executives were also now aware that the Rover P6 would soon be offered with the 3.5-litre V8, which explains why the Triumph engine was stretched to 2,498cc in 1968 and given the Lucas fuel injection for improved power and driveability plus the opportunity for a unique marketing twist.
 
The following year the Triumph evolved into its MkII incarnation, the styling work again being carried out by Michelotti. Carrying the project name ‘Innsbruck’, the MkII received an extended nose and tail, giving it a usefully larger boot. A further facelift arrived in 1974, which added the Stag-style radiator grille and added the 99 bhp carb-fed 2500TC model which was designed to counter the Lucas injection system’s reputation for unreliability. The 2500TC proved to be sufficiently popular for the injected 2500 PI to be dropped in 1975, at which point the range became the 2000TC, 2500TC, 2500S and 2500S estate. The range-topping ‘S’ specification offered the 14-inch Stag-style GKN alloy wheels, front anti-roll bar and softer front springs, additional instrumentation and tinted glass. All the 2.5-litre engines now sported a revised cylinder head, TR6-style exhaust manifold and twin SU HS6 carbs for 106 bhp.
 
In May 1977, production of the 2000/2500 ended, the car effectively replaced by the Rover SD1 thanks to the management decision that Triumph’s role within the BL empire would be as a maker of smaller saloons and sports cars. As we now know, that plan proved to be less than successful and by 1981 the Triumph badge had disappeared from the firm’s own cars, although a rebadged Honda sold as the Triumph Acclaim until 1984.
Bodywork
As Kevin Warrington of the Triumph 2000 2500 2.5 Register points out, this is another of those cars where it pays to buy the most solid example you can find. Much of the bodyshell is double-skinned which can make restoration work complex and expensive, with good sections often needing to be removed in order to access the rotten parts. As an example, Kevin points to the sills, which are a three-part design like the Stag and other BL cars of this era. In order to replace a crusty sill, you’ll need to cut the front wing for access, make the sill repair and then make the wing good again.
 
Apart from the sills, also check the A-pillars and the suspension mounts. At the front, the drag link from the strut can push through its mounting in the inner arch, while at the rear the suspension mounts under the rear seat can also corrode. The spare wheel well in the boot can also rot out.
 
As for parts availability, front wings for the MkII are unavailable, although a few MkI panels are still around, while the MkI nosecone is similarly unavailable. In cases where the complete panel is unavailable, repair sections are offered by the usual Triumph specialists. Bonnets, bootlids and doors are all available. Kevin advises that good used trim parts are the best way to go and there’s a good selection on offer out there – ironically, thanks to banger racers who have stripped cars and sell the unwanted trim. The brightwork is largely stainless rather than chrome so it does tend to last well.
 
If it’s an estate you’re contemplating then be aware that these cars were essentially hand-built, partially completed shells being taken from Triumph to Carbodies where the rear bodywork was completed before being returned to Canley for completion. As a result, panel fit can be a little, ahem, variable: a rear door from one estate may need finessing to fit another car.
 
Engine and transmission
The Triumph straight-six engine was already well proven by the time it appeared in the 2000 and the 2.0-litre is essentially the same as that in the Triumph GT6 and Vitesse. Be aware that there were detail differences between the automatic and manual cars including a different camshaft. As so often with Triumph engines, crankshaft end float can be an issue, although less of a problem with the automatics. Have an assistant operate the clutch pedal while you check for play at the front pulley: if it’s badly out of spec the thrust washers can be in danger of falling out.
Oil pressure is a good indication of overall engine health, with 75-80 psi at around 3000 rpm being the sort of thing you want to see, although you’ll only find an oil pressure gauge on the S-spec cars.
 
Over the years many automatics have been converted to manual, either when the Borg-Warner box developed a fault or in the pursuit of increased performance and economy, so check that a manual-shifted car left the factory that way. The commission number on the body plate will begin ‘BW’ [ie Borg Warner] for automatic cars.
 
In general the automatic is a reliable unit though and any problems should be obvious: don’t expect the seamless change of a modern eight-speed electronic box, but changes should be refined and thump-free, as should take-up of power when shifting from Park into Drive or Reverse. The manual box is similarly refined and any excessive whining or jumping out of gear when on and off the throttle is bad news. If the overdrive on a manual car won’t engage, then it may be just as simple as a low oil level.
 
If you have your heart set on a manual car then don’t overlook the automatic: even in 2000 form, the six-pot engine and Borg-Warner box make a nice combination and they’re still brisk enough to keep up with modern traffic.
 
Interior and trim
The woodwork can begin to look tatty but in extreme cases the veneer can be stripped off the teak base and that can then be lacquered and polished with good results. On cloth-trimmed seats the sunlight can gradually rot the fabric and the foam base which will then crumble away. It’s especially noticeable on the top edge of the rear seat and explains why many cars have been changed to the vinyl ‘Ambla’ trim. Cover sets aren’t available off the peg but you can of course have a trimmer reproduce the original covers in similar if not identical cloth.
 
Suspension, steering and brakes
The suspension layout is essentially the same as used by Triumph for everything from the TR4A to the Stag and is relatively simple to work on, the exception being the rear wheel bearing which requires an exchange hub. Swapping the old perished rubber bushes to modern polyurethane items can make a big difference to the feel of the car and Superflex can offer the full range of bushes for the job.
 
The standard 175×13 tyres are hard to obtain as they tend to be made infrequently in small batches in the required speed and load rating. If you do find some, check that they’re not caravan, trailer or van tyres, warns Kevin. Currently the only choice is a Uniroyal tyre, although an easy solution is to switch to the 14-inch wheels from the Stag and go down to a 70-profile tyre to preserve the rolling radius. The problem is worse with the 185-section 13-inch rubber fitted to the PI, meaning your only choice is a specialist tyre supplier or a swap to Stag wheels. The Minilite-style wheel is another popular choice and both designs look good on these cars.
1978 Triumph 2500s | Classic Car Restoration | Carrosserie

19th January 2024

8th February 2024

All reviews
4.9
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5.0
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Excellent39 reviews
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Simon Cocking
08/09/2026
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Skilled craftsmen producing amazing work. The workshop is a treasure trove of motoring history! Thanks for a great job!
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Steven Parkes
12/07/2026
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Steve has helped me through some difficult situations throughout this restoration process. The car I bought was a total rot box, I had no idea. Nicola’s support with my finances has helped me get this car over the line. Don’t look elsewhere if you are serious about doing a restoration properly look no further.
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Sean Bellew
12/06/2026
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I recently had corrosion repairs carried out to both front wings on my Porsche 944 and I am extremely pleased with the quality of the workmanship. The repairs involved cutting out the corroded sections and fabricating replacement metalwork rather than simply filling over the affected areas. The standard of fabrication and welding is excellent, with the repairs blending seamlessly into the original panels. The attention to detail is evident throughout the work, and the finished result looks completely in keeping with the car. As an owner of a classic Porsche, preserving originality is important to me, and the repairs have been completed in a way that maintains the character and integrity of the vehicle. The paint finish and panel presentation are superb, and once completed it is virtually impossible to tell where the repairs have been carried out. Overall, the craftsmanship is first-class and the car now looks significantly better than it did before the work was undertaken. If you are looking for high-quality metal fabrication and restoration work on a classic vehicle, I would have no hesitation in recommending them based on the quality of the finished product.
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David Kelly
15/05/2026
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Their work looks fantastic. Love the regular blogs.
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Mark
30/04/2026
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Excellent service and Neil’s knowledge is second to none. The wealth of experience resolved the issues with the carburettors ensuring I had an uneventful drive home and can now look forward to driving the car on the odd sunny days we call summer. Would recommend Carrosserie without hesitation.
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John Lonergan
09/03/2026
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Great service , top quality work , very friendly and helpful , i had a probem with no dipped headlights and a couple of nasty stonechips and despite being very short notice they fitted me in the next day diagnosed the faults and while that was going on the paint guy sorted the stonechips , two hours later all completed . I know these guys will take good care of my classic car and do an excellent job I've used them before . Highly recommended .
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Robert Montague
04/03/2026
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The team at Carrosserie have done an excellent job . Focus on detail and quality of work Fully responsive and engaging the client at all time . I will be giving them a further project and recommend them as a first class service Thank you Steve and the Team, plus of course Neil 😎
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Andrew Whittaker
04/10/2025
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Reference: 1939 Rolls-Royce Wraith – Rewire. I recently received my car back and I am absolutely delighted with their work. The rewiring has been completed to an exceptionally high standard, and it is evident that great skill and care went into the process.
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J J Beeton
02/09/2025
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10 out of 10 perfect restoration work on Jaguar XKR.
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Keith Devonport
25/06/2025
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I found the team at Carrosserie to be friendly and helpful whilst maintaining an organised and professional approach towards the job in hand, they were also able to incorporate extra work I asked for at the eleventh hour. Carrosserie kept to the 'booked in' start date for the work to commence and throughought the work cycle i was presented with photos and videos as the work progressed. I'm very happy with the finished job, thank you and well done Carrosserie.
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Geoff Lowson
16/04/2025
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I took my Citroen 2CV for an assessment for a potential repair. The manager Steve Liversedge was very accommodating and staff were helpful and courteous and very professional in giving their advice.
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Ian Carter
01/03/2025
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A big thank you to the team who worked on my 20 year old BMW. The car looks fantastic and the care and attention to detail tackling the rust that was in a most awkward place showed real desire for doing the best job possible. Updates and photographs were given daily as the job progressed. Finally the customer care was second to none, and my job wasn't anything like a serious restoration. Thanks again. Ian
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Andrew Pyle
13/02/2025
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Took my Escort XR3i to Carosserie for re-commissioning. Brakes, suspension, springs, shocks, general overhaul - some gaskets,polish etc. All staff very welcoming, professional from office staff to engineers. Took me through the car's inspection - lots of photos of work to be done, progress and work finished. Kept in touch via e-mail throughout project. Not cheap but you get what you pay for with old motors! Good luck with move to new premises.
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Paul Simpson
08/06/2024
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I will let the pictures do the talking. Attention to detail is second to none, very knowledgeable and skilled guys here at Carrosserie. All the staff are polite and very professional. Highly recommended.
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Jeremy Roff
10/05/2024
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Thanks to all at Carrosserie for managing to make my Jimny look perfect again. A great job.
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Phil Sage
27/09/2023
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The work carried out here is like magic, the standard the cars leave is fantastic, the cars they restore are works of art !
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Catherine Lonergan
26/02/2023
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Very Friendly always helpful staff
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Nigel Cramp
25/06/2022
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Great friendly and helpful team at Carrosserie. Highly quality work. This is the second time I've used their services. Highly recommended if you want quality restoration or paint work.
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Ian Roper
26/03/2022
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Neil who owns the company straight away gave me one of the best buying experiences I have ever had. He was nice to speak with giving me confidence in buying from him from the outset. This continued throughout the buying process with updates on the process of finance that he organised. Because of my working schedule being so hectic and having to juggle many parental duties. We were unable to get over to pick up the car in the week. Despite the company being closed on weekends, Neil went out of his way to meet me on a Saturday afternoon and even showed me around his amazing company. It was so clear to me that this is someone who is genuine, kind and cares about his company and customers in equal amounts. A truly rare thing in this day in age. I wouldn't hesitate to use his company myself in the future and would recommend him to friends and family in a heartbeat.
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John Royce
16/02/2022
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Outstanding choice of cars, superb restoration facilities from a very professional team. Highly recommended.
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