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1991 Range Rover
Classic Vogue
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The Project

1991 Range Rover Classic Vogue arrived at our workshop in May 2024. It’s in for a full restoration, including bodywork, mechanical and paintwork.

22nd May 2024: First strip down has been done and assessment of initial works complete.

3rd July 2024: The body and chassis have now been separated for the body to be sent for shot blasting. The chassis is now being inspected for its condition and repairs required.

16th July 2024: The body has been shot blasted and the fabrication repairs can now be started.

8th November 2024: The body has now been painted with primer after the first stage of prep has been carried out. The new chassis has arrived and has been painted with polycoat protect. The doors and panels have started to be stripped and prepped for paint.

4th December 2024: The chassis and body alignment have been completed. The front end has been cut away to test the new front clip fitting. The front end has also been mocked up before everything is fitted permanently.

10th December 2024: The tunnel has been cut out for the required repairs. The bulkhead also needs repair panels. Fabricated panels made and the new panels welded in. C post repair panels are fabricated. We now have a square base to work from, also minor rust issues. Work has also been done on the firewall / A post panel including removing more rusted metal, replaced with new fabricated panels and test fitted for final cutting. Finally, the rear floor, panels and supports have been removed.

8th January 2025: All floor pans and supports prepped, test fitted and ready for welding in. Rear quarters have been repaired with new fabricated pieces. Bracing added to keep the structure of the cabin correct. The top structure removed so the sills can be replaced. Fabrication has started on the NS/OS sills and A posts. The floor pans have been stripped of sealer, then repaired and painted. Works on the bulkhead include cutting out all the rot so it is ready for welding new panels in place. All panels now finished. Finally, all panels have been test fitted before welding.

15th January 2025: The panels have been test fitted and are now being welded onto the chassis. Front wings and rear quarter panels are now being reinstalled.

17th July 2025: Body preparation has started, mask and Epoxy coating on body inside and out. Polycoat paint has beeen applied to the chassis brackets and other parts. Filler work has been started, as well as sealing joints and panels. Roof prepped for primer. Axles and suspension components have been dry ice blasted, corroded brackets have been replaced and have been polycoated in black to match chassis.

4th August 2025: Suspension/parts were disassembled ready for paint. Front axle fit and suspension assembly to the new chassis. Finished sealer work, stonechip under body, paint under body and engine compartment painted in metallic base coat and clear.

15th August 2025: The main interior and exterior bodywork prep and primer have been completed. A final coat of paint in British racing has now been applied. The bonnet and doors have been prepped and primed, so they will also be painted and then fitted soon.

More parts have been fitted on the new chassis, including front and rear axles, new suspension, and brake discs. It will soon become a rolling chassis, and the body will be put on to check for correct door gaps.

4th September 2025: Panels all test fitted. Door window frames prepped and epoxy coated. Roof and door primed, base and clear coated. Radiator grille and chin skirt plastics primed.

1st October 2025: The gearbox brackets and handbrake unit were removed for paint to freshen the parts up. Once complete they were re-installed and set back up. The door / window frames were then painted matt black. Final prep was also being carried out on the doors before colour. Engine & transmission were then mated to the chassis before the fuel tank was installed and fuel lines made. This included marking and drilling location points for the clips fixed to the chassis. Finally, the door cards have begun to be prepped and trimmed in brown leather.

10th October 2025: Chassis with engine and transmission has been fixed to the main body of the car. New brake and fuel lines are just about complete.

15th October 2025: Rear axle brake pipes and front callipers fitted. OSF Corner brake pipes and wiring loom starting to be fitted. NSF brake pipes routed. Oil cooler mountings made and fitted. Dash insulation and further wiring loom fitted. Oil Cooler, radiator, and oil pipes fitted. Steering column, exhaust, and sound deadening being fitted. Brake pad wear sensor wiring works. Front lights and horn wiring. Brake pipe brackets painted/fitted.

7th November 2025: Panels painted in Matt black, bumpers rear door grille and lower front valance. Green painted on doors, wings, bonnet, grille, and scuttle/wiper panel. Sneak peek of the seats which have been reupholstered in tan leather.

28th November 2025: The rear quarter panels, front wings and doors have started to be fitted to the car but need some final adjustments to get them all aligned correctly. The dashboard has been trimmed in brown leather to match the seats and door cards and has been fitted, it will be connected up shortly. Ignition system fitted. Accelerator cables fitted. Coolant hoses finished. Door handles stripped, painted and rebuilt. Front axle damper fitted. The engine works are also close to being finished, so the engine will soon be tested.

2nd February 2026: Further interior trim completed and fitted. Rear quarter exterior trim and vents installed. Engine now running and partially run in; a few minor items remain to be set up, but all operating correctly so far.

Front end assembled and windscreen fitted. Radio wired and installed. Rear trim installation ongoing. Bumper corners fitted and brakes bled.

Boot area carpets and trim fitted, along with zinc-coated catches and check straps. Seats and door cards installed. Bonnet, mud flaps, and plastic sills fitted.

3rd March 2026: A service and MOT have been completed, and after a couple of final tweaks, a polish and a valet it is now on its way back to the owner to enjoy.

The Range Rover Classic could well be the perfect multi-purpose classic: practical, spacious and easy to work on.

If you’ve kept even half an eye on early Range Rover Classic values of late, you’ll know that the three-door models in particular have shot up significantly, their value no doubt being enhanced by the sheer usability of the vehicles. The Range Rover may be a luxury icon today but when first introduced it was far more rugged and rough around the edges – although still a cut above its more agricultural siblings. Needless to say, a collectible classic isn’t quite how the Range Rover’s original designers saw it ending up. The original brief was aimed at creating a more user-friendly Land Rover rather than the prestige executive conveyance the Range Rover later became.

The Range Rover’s genesis was in the growing realisation at Solihull that the original Land Rover was severely limited as a road car, even in Tickford-developed station wagon form. A Rover P4-based prototype had even been worked up in 1951 under the Road Rover name which was more of a high-riding estate car than a serious off-roader but with Land Rover sales still buoyant, it was never pursued.

The idea was revisited in the early 1960s when Rover management was keen to enter the US market and after fact-finding junkets to America decided that the growth area was the leisure-orientated 4×4 vehicle, as illustrated by the Jeep Wagoneer and the Ford Bronco. The Road Rover concept was dusted off again, but to compete in this market would need all-wheel drive, while engineering chief Spen King also suggested coil spring suspension. At the time, leaf springs were accepted as the way to go off road, but during trials of a Bronco it had been discovered that the Ford’s front coils allowed greater wheel travel and thus superior traction.

Prototypes were built up using a simple but sturdy box-section chassis with a wheelbase of 99.9 inches which explains why the car was referred to internally as the ‘100-inch Station Wagon’. The coil springs gave the vehicle twice the axle articulation of the Land Rover and when it came to motive power, the ex-Buick V8 engine had come along at exactly the right moment. Some 90kg lighter than the old Rover straight-six engine, it also offered significantly more power and torque as well as the V8 marketing appeal which would be crucial to success in the US market.

Ironically, the Range Rover wouldn’t be sold there until 1987, something which Spen King would later out down to the expense of engineering the car to meet the country’s strict emissions and safety regulations.

With the V8 not yet in full production over here, these early prototypes used specially imported Buick engines, with the original Rochester carbs swapped for Zenith-Strombergs since the American carbs couldn’t cope with the steep angles the new vehicle was capable of.

The prototypes also used simple, utilitarian bodywork which was well liked by Rover management to the point that stylist David Bache was called upon merely to tidy it up, retaining the signature features of castellated bonnet and split tailgate.

Like the Land Rover, a steel central structure supported aluminium outer panels, although the bonnet and tailgate remained steel.

The design was signed off in 1968 and the Range Rover was launched in 1970 with just the one three-door body style and the 3.5-litre carb-fed V8 driving through a four-speed box. Incredibly, development of the automatic option and air conditioning were considered more important than the four-door body but neither would be produced first by land Rover itself: Schuler developed an automatic and a five-speed in 1979, while Swiss coachbuilder Monteverdi offered its own four-door from 1980, with input from Land Rover engineers.

The lack of investment in the product was addressed after newly installed BL chief Michael Edwardes in 1979 gave Land Rover more autonomy: in 1980 a facelift introduced the stick-on badging and revised rear lamps, while the factory four-door (based heavily on the Monteverdi conversion) and five-speed box arrived in 1981, with the automatic option following in 1982.

By this time, the Range Rover was already starting to move further upmarket and had gained plush carpeting and velour trim in place of the vinyl and rubber mats of the early cars. This was mirrored by the use of a specially prepared, more plushly trimmed Range Rover for a photo shoot in Vogue magazine, followed up by an ‘In Vogue’ special edition created by Wood & Pickett which then became a 1000-off production model before Vogue later became a regular trim level.

Refinement and trim were improved, with single-piece front windows from 1985 alongside an improved heater and electronic ignition, while fuel injection was added in 1986 and the automatic option became a four-speed ZF 4HP box. The same year saw the introduction of the first diesel Range Rover, powered by the 2.4-litre HR492 VM engine also used in the SD1.

The fuel filler was concealed under a flap in 1987, but bigger news was the switch to a chain-driven transfer box in 1988, which finally quietened the noisy transmission.
The original 3.5-litre V8 was enlarged to 3.9 litres in 1989, together with a revised dashboard at last moving the radio to the centre console and ABS appeared as an option on the Vogue SE – a first for an off-road 4×4 vehicle. This lasted until 1994 when the Range Rover received the modern soft-touch moulding developed for the Discovery II, these being known by RR buffs as the ‘soft dash’ models.

In 1990 the VM diesel was enlarged to 2.5 litres and in 1991 the CSK (after Charles Spencer ‘Spen’ King) limited edition of 200 cars was released, based on the two-door body with the 3.9 V8, ABS, sports suspension and special trim.

In 1992, a long-wheelbase version was added to the range, built on a 108-inch wheelbase and with the additional length added in the rear doors. Marketed as the LSE, this featured a new air suspension system dubbed ECAS in place of the coil springs. Based on HGV technology, it used airbags instead of springs, with an onboard compressor allowing the ride height to be varied according to speed, dropped for unloading and raised for rough cross-country driving. The LSE also received a further enlarged version of the V8, this time taken out to 4.2 litres and 200bhp.

The same year saw the VM diesel replaced by Land Rover’s own 200Tdi unit, offering 111 bhp and 195 lb.ft, itself replaced by the uprated 300Tdi in 1994, boasting the same power and torque but with improved driveabiity and economy. The LT77 manual box was replaced by the R380 five-speed.

The second-generation P38a was released in 1994 but the original Range Rover lived on until February 1996, gaining the tag Range Rover Classic. When it left production, a total of 317,615 had been made since 1970.

As a classic today, even the earliest Range Rover Classic makes a surprisingly practical proposition despite being nearly half-a-century old. The Range Rover’s simple construction and easy-to-digest engineering makes it very DIY friendly, but buying the wrong example can easily swallow up the cost of buying a good car in the first place. Buy well and you’ll have a truly useable family classic on your hands – and one that’s almost guaranteed to hold onto its value for the foreseeable future.

1991 Range Rover Classic Vogue | Classic Car Restoration | Carrosserie

14th May 2024

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All reviews
4.9
Google
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4.8
Reviews.io
Reviews.io
5.0
ExcellentTrustindex star 1Trustindex star 2Trustindex star 3Trustindex star 4Trustindex star 54.964 reviews
4.9Trustindex star 1Trustindex star 2Trustindex star 3Trustindex star 4Trustindex star 5
Excellent64 reviews
ExcellentGoogle star 1Google star 2Google star 3Google star 4Google star 54.825 reviews
4.8Google star 1Google star 2Google star 3Google star 4Google star 5
Excellent25 reviews
ExcellentReviewsio star 1Reviewsio star 2Reviewsio star 3Reviewsio star 4Reviewsio star 55.039 reviews
5.0Reviewsio star 1Reviewsio star 2Reviewsio star 3Reviewsio star 4Reviewsio star 5
Excellent39 reviews
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Simon Cocking
08/09/2026
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Skilled craftsmen producing amazing work. The workshop is a treasure trove of motoring history! Thanks for a great job!
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Steven Parkes
12/07/2026
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Steve has helped me through some difficult situations throughout this restoration process. The car I bought was a total rot box, I had no idea. Nicola’s support with my finances has helped me get this car over the line. Don’t look elsewhere if you are serious about doing a restoration properly look no further.
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Sean Bellew
12/06/2026
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I recently had corrosion repairs carried out to both front wings on my Porsche 944 and I am extremely pleased with the quality of the workmanship. The repairs involved cutting out the corroded sections and fabricating replacement metalwork rather than simply filling over the affected areas. The standard of fabrication and welding is excellent, with the repairs blending seamlessly into the original panels. The attention to detail is evident throughout the work, and the finished result looks completely in keeping with the car. As an owner of a classic Porsche, preserving originality is important to me, and the repairs have been completed in a way that maintains the character and integrity of the vehicle. The paint finish and panel presentation are superb, and once completed it is virtually impossible to tell where the repairs have been carried out. Overall, the craftsmanship is first-class and the car now looks significantly better than it did before the work was undertaken. If you are looking for high-quality metal fabrication and restoration work on a classic vehicle, I would have no hesitation in recommending them based on the quality of the finished product.
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David Kelly
15/05/2026
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Their work looks fantastic. Love the regular blogs.
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Mark
30/04/2026
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Excellent service and Neil’s knowledge is second to none. The wealth of experience resolved the issues with the carburettors ensuring I had an uneventful drive home and can now look forward to driving the car on the odd sunny days we call summer. Would recommend Carrosserie without hesitation.
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John Lonergan
09/03/2026
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Great service , top quality work , very friendly and helpful , i had a probem with no dipped headlights and a couple of nasty stonechips and despite being very short notice they fitted me in the next day diagnosed the faults and while that was going on the paint guy sorted the stonechips , two hours later all completed . I know these guys will take good care of my classic car and do an excellent job I've used them before . Highly recommended .
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Robert Montague
04/03/2026
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The team at Carrosserie have done an excellent job . Focus on detail and quality of work Fully responsive and engaging the client at all time . I will be giving them a further project and recommend them as a first class service Thank you Steve and the Team, plus of course Neil 😎
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Andrew Whittaker
04/10/2025
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Reference: 1939 Rolls-Royce Wraith – Rewire. I recently received my car back and I am absolutely delighted with their work. The rewiring has been completed to an exceptionally high standard, and it is evident that great skill and care went into the process.
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J J Beeton
02/09/2025
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10 out of 10 perfect restoration work on Jaguar XKR.
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Keith Devonport
25/06/2025
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I found the team at Carrosserie to be friendly and helpful whilst maintaining an organised and professional approach towards the job in hand, they were also able to incorporate extra work I asked for at the eleventh hour. Carrosserie kept to the 'booked in' start date for the work to commence and throughought the work cycle i was presented with photos and videos as the work progressed. I'm very happy with the finished job, thank you and well done Carrosserie.
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Geoff Lowson
16/04/2025
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I took my Citroen 2CV for an assessment for a potential repair. The manager Steve Liversedge was very accommodating and staff were helpful and courteous and very professional in giving their advice.
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Ian Carter
01/03/2025
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A big thank you to the team who worked on my 20 year old BMW. The car looks fantastic and the care and attention to detail tackling the rust that was in a most awkward place showed real desire for doing the best job possible. Updates and photographs were given daily as the job progressed. Finally the customer care was second to none, and my job wasn't anything like a serious restoration. Thanks again. Ian
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Andrew Pyle
13/02/2025
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Took my Escort XR3i to Carosserie for re-commissioning. Brakes, suspension, springs, shocks, general overhaul - some gaskets,polish etc. All staff very welcoming, professional from office staff to engineers. Took me through the car's inspection - lots of photos of work to be done, progress and work finished. Kept in touch via e-mail throughout project. Not cheap but you get what you pay for with old motors! Good luck with move to new premises.
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Paul Simpson
08/06/2024
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I will let the pictures do the talking. Attention to detail is second to none, very knowledgeable and skilled guys here at Carrosserie. All the staff are polite and very professional. Highly recommended.
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Jeremy Roff
10/05/2024
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Thanks to all at Carrosserie for managing to make my Jimny look perfect again. A great job.
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Phil Sage
27/09/2023
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The work carried out here is like magic, the standard the cars leave is fantastic, the cars they restore are works of art !
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Catherine Lonergan
26/02/2023
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Very Friendly always helpful staff
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Nigel Cramp
25/06/2022
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Great friendly and helpful team at Carrosserie. Highly quality work. This is the second time I've used their services. Highly recommended if you want quality restoration or paint work.
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Ian Roper
26/03/2022
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Neil who owns the company straight away gave me one of the best buying experiences I have ever had. He was nice to speak with giving me confidence in buying from him from the outset. This continued throughout the buying process with updates on the process of finance that he organised. Because of my working schedule being so hectic and having to juggle many parental duties. We were unable to get over to pick up the car in the week. Despite the company being closed on weekends, Neil went out of his way to meet me on a Saturday afternoon and even showed me around his amazing company. It was so clear to me that this is someone who is genuine, kind and cares about his company and customers in equal amounts. A truly rare thing in this day in age. I wouldn't hesitate to use his company myself in the future and would recommend him to friends and family in a heartbeat.
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John Royce
16/02/2022
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Outstanding choice of cars, superb restoration facilities from a very professional team. Highly recommended.
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